PVC Pipe Production Machine for Plastic

Model NO.: ACE-65/132-80/156-92/188
Motor Brand: Siemens,Weg,Sew
Gearbox: Vertical Type Sew/ Falk Brand
Inverter: ABB/Schneider/Siemens
Bearing: SKF,NSK
Barrel & Screw Material: Bimetallic Barrel & Screw
Output Capacity: 700kg/H
Raw Material: UPVC/CPVC/PVC Powder
Trademark: ACEEXTECH
Transport Package: Wooden Pallets
Specification: PVC pipe extrusion machine cost
Origin: China
HS Code: 8477209000
Model NO.: ACE-65/132-80/156-92/188
Motor Brand: Siemens,Weg,Sew
Gearbox: Vertical Type Sew/ Falk Brand
Inverter: ABB/Schneider/Siemens
Bearing: SKF,NSK
Barrel & Screw Material: Bimetallic Barrel & Screw
Output Capacity: 700kg/H
Raw Material: UPVC/CPVC/PVC Powder
Trademark: ACEEXTECH
Transport Package: Wooden Pallets
Specification: PVC pipe extrusion machine cost
Origin: China
HS Code: 8477209000
PVC pipe production machine for plastic

Application:
PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes. 
The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. 
Producing pipe diameter range: Φ16mm-Φ630mm.
And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
PVC Pipe Production Machine for Plastic



Advantages:
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
PVC Pipe Production Machine for Plastic
PVC Pipe Production Machine for Plastic
PVC Pipe Production Machine for Plastic
PVC Pipe Production Machine for Plastic
PVC Pipe Production Machine for Plastic


Work flow and detailed information :
Feeder - To feed material into extruder;
Extruder - World famous brand electrical component such as Siemens,Schneider, ABB etc;
- High torque gearbox with adopts NSK/SKF bearing;
- Siemens/WEG original motor achieved global after service;
- Bimetallic screw and barrel;
- Intelligent PLC controlling system with human-friendly interface. 
Die head - High melt homogenity
- Low pressure built up even with high outputs
- Melt channel distribution system
- Equipped with seramic heaters
- Pipe head carriage for easy movement
- Easy maintenance thanks to the optimized and proven designed construction.
Vacuum calibration tank - 304 stainless steel with painted outer surface
- Special water sprays are located on the best position for cooling the pipe efficiently
- Special and easy adjusted pipe supports for each pipe diameter
- Installed vacuum and water pumps can work without any maintenance for long times
- Special cooling baths can be designed for specific extrusion production
Haul off - Upper and lower caterpillar is driven separately by the frequency inverter
- Fast change type pads
Planetary cutter - Automatic synchronisation with extrusion speed
- Planetary equipped with disk and milling cutter for cut and chamfering
- Touch screen control panel
- User friendly software developed by Aceextech
- All movements are motorised and controlled by control panel
- Pipe blocking vices device
- Type of the cutting unit is chose depend on pipe.
- Less maintenance needs.
- Completely closed and secured machine for maximum safety.
Belling machine - Socket forming: smooth (solvent cemented)
- Socket forming: shaped for insertion of rubber gasket (blowing system)
- Socket forming: collapsible system
- Socket forming: auto-load rubber gasket
- Touch screen control panel
- User friendly software developed
- Automatic synchronisation with extrusion speed
- Pneumatic, hydraulic and motorized movements.
- High quality belling tools.
Stacker - Stainless steel 304 as touching material
- Discharge driving by air cylinder


Technical Parameter:
Diameter ranges(mm) Extruder model Max. Capacity(kg/h) Max. lineal speed(m/min) Extruder motor power(kw)
16-32 (4-cavities) ACE65/132 300 10*4 37
20-63 (Dual) ACE65/132 300 15*2 37
50-160 ACE65/132 300 8 37
75-250 ACE80/156 500 6 55
110-315 ACE80/156 500 4 55
75-160 (Dual) ACE92/188 850 6 110
315-630 ACE92/188 850 1.2 110
 
Technical Parameter of Main extruder:
Model Power
(kw)		 Screw Diameter (mm) Screw Qty. Designed Output (kg/h) Dimension(L*W*H)
(mm)
ACE-45/90 15 Φ45/90 2 70 3360x1290x2127
ACE-51/105 18.5 Φ51/105 2 100 3360x1290x2127
ACE-55/110 22 Φ55/110 2 150 3620x1050x2157
ACE-65/132 37 Φ65/132 2 300 3715x1520x2450
ACE-80/156 55 Φ80/156 2 400 4750x1550x2460
ACE-92/188 110 Φ92/188 2 750 6725x1550x2814
 
 Main components: 
- Motor: Siemens, WEG, SEW
- Gear reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air cylinder: Festo, SMC, AirTac
- PLC interface and module: Siemens, Schneider, Beckhoff
- Frequency inverter: ABB, Schneider, Siemens
- Servo motor: Lenze, Delta
- Pressure sensor: Dynisco, Gefran
- Low voltage component: Siemens, Schneider, Omron, LS
- Temperature controller: Omron, RKC
- Solid state relay: Crydom, Celduc

About ACEEXTECH:
ACEEXTECH is a creative company, focusing on R & D of plastic extrusion system, and providing the equipments and solutions for plastic pipe, profile, tile, sheet and board.
ACEEXTECH products fulfill the needs of users in a very direct way due to over 25 years of knowledge and experience in plastic extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.    
ACEEXTECH offers a complete portfolio of support and consulting services all the time, from project engineering to custom financing solutions, after sales service at its best, ongoing production optimization, training and advisory services, even end product development.
 
Why ACEEXTECH:
- Specialized R & D team involved in plastic extrusion industries over 25years.
- Ability to provide the customized plastic extrusion

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The specific technical features are listed below: 
Speed: 1500rpm or 1800rpm 
Frequency: 50 Hz or 60Hz 
Number of Poles: 4 
Power: up to 3500KVA 
Voltage: 110V-690V,High Voltage:3.3KV-13.8KV 
Insulation: class H 
Power Factor: 0.8 
Voltage Regulation Rate: ±0.5% 
Altitude: 1000M 
Temperature Rise Class: class H 
Ambient Temperature: 40 
Overload:10% for 1 hour in every 12 hours 
Degree of Protection: IP21 (IP23, IP44, IP54 on request) 


Special Features: 

  1. higher motor starting capability 
  2. a reliable long life with superior class H insulation 
  3. high thyristor load withstand capability for mobile phone and telecom applications 
  4. ease of maintenance with integrated components and outboard exciter/rotating rectifier 
  5. wide range of coupling discs/adaptor for single bearing configuration, suitable for wide range of engine brands


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