Model NO.: BOD-3
Trademark: ZHONGNENG
Origin: Chongqing, China
HS Code: 8421299090
Model NO.: BOD-3
Trademark: ZHONGNENG
Origin: Chongqing, China
HS Code: 8421299090
Waste Oil Distillation / Converting System / Converting waste Engine oil, mineral oil to Base Oil
Series BOD
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Economically advantageous
The price of purchasing regenerated oil is typically less than 80% of new oil and can be as low as 50%. There is no downtime when reclaiming on energized equipment. Replacement with new oil and hot oil flush requires equipment switch off.
Control of strategic asset is retained
Oil in use is an asset. Use of regeneration technology removes dependence on oil companies to deliver replacement supplies and isolates from wildly fluctuating external market prices.
Extended life of expensive capital equipment
In situ treatment of transformers dramatically reduces the aging effects on the transformer slowing down the processes that destroy the asset.
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Brief Description
With the rapid development of refining industry from waste plastics, waste rubber and waste oils, the produced fuel oils by these industries are more and more widespread applied and adopted, and has been penetrated into all areas of the national economy and people's daily lives. But at the same time, due to the rapid development of these industries and the increase of employees, the price of raw materials also is being greatly increased.
So how to increase the fuel oil's added value and price on the basis of keeping low raw material cost?
The easiest way is to distill (or called rectification) again the crude oil which produced from waste plastics, rubbers and dirty used oils. This type of fuel oil is in light yellow or light red color and its technical indexes of quality can match diesel's standard. There are two methods to produce this type of fuel oil, one is to set up a large-size petrochemical refining unit costs more than 1 billion US Dollars, the other one is to use low-cost earth furnace. Large refining system brings high cost, but earth furnace is with low working efficiency, unsafely, and not environmental friendly.
Our company just developed a new system which can solve these two problems, save your cost and increase the working efficiency at the safe and environment friendly working conditions. It's Waste Oil
Distillation & Converting System Series BOD.
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Introduction & Application
Series BOD Waste Oil Distillation & Converting System can produce the base oil, diesel & gasoline from black dirty engine oil, waste lube oil, crude oil, waste plastic oil, and waste rubber oil after through catalytic distillation.
Pump the pre-treated oil into heater vessel (distillation kettle), heat the oil upto working temperature (will be upto around 430 ºC ), then distillation, catalytic, finally base oil, diesel and gasoline are obtained.
Stop heating when reaction of waste oil is completed, in the distillation kettle, remove all the remaining residues, then all system can be reused for next time.
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Main Features:
1. Easy to operate, 1 ~ 2 workers can easily operate the machine.
2. Environmentally friendly in the whole operation, no smoke, no odor, without secondary pollution, the whole process is all sealed, won't release any gas harmful to human and environment,
3. Series BOD System can recycle & distill various dirty black oils including waste engine oil, lube oil, gasoline oil, diesel oil, rubber oil, plastic oil, and other lubricant oil, and convert them to diesel oil and gasoline oil.
4. High quality and quantity of refined oil obtained through output, no any discoloration caused by oxidation, no any bad smelling/ odor
5. Low operation cost only contains followings:
1) catalyst chemical, cost less than USD 30 to refine one ton of waste oil.
2) Heat energy consumption: 105 kcal per ton of waste oil
3) Power consumption: 40 KW to recycle 1 ton of waste oil
6. With High degree of automation in the whole operation, advanced designing and fabrication technology.
7. Adopt the water circulation method on atmospheric and vacuum distillation unit, very safe. And after decompression on the whole system, refined oil's production quantity and quality are increased obviously.
8. The whole process is performed without acid and clay which are forbidden in many countries already.
9. High effective heating system: many heating sources can be used such as natural gas, furnace oil, coal, etc
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TECHNICALÂ SPECIFICATIONÂ OFÂ THEÂ MACHINE
ITEM |
           MODEL UNIT |
BOD-5 |
BOD-10 |
BOD-15 |
BOD-20 |
BOD-30 |
Capacity |
Tons / day |
    3 |
    5 |
    10 |
    15 |
    30 |
Recovery Rate |
% |
88Â ~Â 98 |
Working Pressure |
MPa |
≤0.4 |
Temperature Range |
ºC |
80Â ~Â 430 |
Working noise |
dB(A) |
≤85 |
Power supply |
 |
380V/ 3 Phase/ 50Hz (or as per your needed) |
Electrical Power |
kW |
      18 |
    20 |
    24 |
    28 |
    30 |
Cooling Method |
Water Circulation Cooling |
Heating Energy Source |
By Natural gas, finance oil, coal, etc |
Weight |
Tons |
    6 |
    8.5 |
    16 |
    29 |
    37 |
Manufacture Time |
Days |
    25 |
    30 |
    35 |
    35 |
    45 |
Note:  all the specs will be changed with changing of actual requirements.
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RECOVERYÂ RATE
Base oil: 85%~88%(index same as SN150~SN200)
Gasoline: about 3%
Diesel: about 3%-4%
Oil residue: 6%~8
TECHNICALÂ INDEXÂ OFÂ OILÂ AFTERÂ TREATMENT
No |
Category |
Unit |
Technical data |
Light base oil |
Medium/heavy base oil |
1 |
Viscosity(40ºC) |
Mm2/s |
16~32 |
28~72 |
2 |
Density index |
 |
≥99 |
110 |
3 |
appearance |
 |
Transparency |
Transparency |
4 |
color |
ASTMD1500 |
≤1 |
≤2 |
5 |
Pour point |
ºC |
-15 |
-10 |
6 |
Water content |
%W/W |
≤0.05 |
≤0.05 |
7 |
Flash point open |
ºC |
≥180 |
≥210 |
8 |
Ash content |
%W/W |
0.005 |
0.005 |
9 |
Carbon residue |
%W/W |
≤0.13 |
≤0.13 |
10 |
Corrosion copper,100ºC3h |
 |
qualified |
qualified |
11 |
Acidit |
mgKOH/g |
≤0.05 |
≤0.05 |
All plants can be designed and equipped with:
Â
Enclosed Type, Trailer, PLC (Programmable Logic Controller)
Â
For more info, please send inquiry to us or visit our website:www.zhongnengcq.cn
Â
oil filtration, oil purification, oil treatment, oil purifier, oil recycling, oil processing, oil filtering, energy saving, oil regeneration, oil processor, oil filter, oil process, oil purify, oil regenerating, oil restoration, waste oil disposal, oil reclaimed, oil reclaiming, waste oil management, oil regenerate, oil reconditioned, oil reconstituted, oil restituting, oil recovering, oil recondition, oil filters, oil refinery, oil refiner, oil cleaning, oil recycle, oil reclaiming, oil separator, oil recovery, oil recycle, oil reclamation, oil refinery, oil separation, oil purifiers, oil recondition
Company Web: http://www.zhongnengcq.cn
Waste Oil Distillation / Converting System / Converting waste Engine oil, mineral oil to Base Oil
Series BOD
Â

Economically advantageous
The price of purchasing regenerated oil is typically less than 80% of new oil and can be as low as 50%. There is no downtime when reclaiming on energized equipment. Replacement with new oil and hot oil flush requires equipment switch off.
Control of strategic asset is retained
Oil in use is an asset. Use of regeneration technology removes dependence on oil companies to deliver replacement supplies and isolates from wildly fluctuating external market prices.
Extended life of expensive capital equipment
In situ treatment of transformers dramatically reduces the aging effects on the transformer slowing down the processes that destroy the asset.
Â
Â
Brief Description
With the rapid development of refining industry from waste plastics, waste rubber and waste oils, the produced fuel oils by these industries are more and more widespread applied and adopted, and has been penetrated into all areas of the national economy and people's daily lives. But at the same time, due to the rapid development of these industries and the increase of employees, the price of raw materials also is being greatly increased.
So how to increase the fuel oil's added value and price on the basis of keeping low raw material cost?
The easiest way is to distill (or called rectification) again the crude oil which produced from waste plastics, rubbers and dirty used oils. This type of fuel oil is in light yellow or light red color and its technical indexes of quality can match diesel's standard. There are two methods to produce this type of fuel oil, one is to set up a large-size petrochemical refining unit costs more than 1 billion US Dollars, the other one is to use low-cost earth furnace. Large refining system brings high cost, but earth furnace is with low working efficiency, unsafely, and not environmental friendly.
Our company just developed a new system which can solve these two problems, save your cost and increase the working efficiency at the safe and environment friendly working conditions. It's Waste Oil
Distillation & Converting System Series BOD.
Â
Introduction & Application
Series BOD Waste Oil Distillation & Converting System can produce the base oil, diesel & gasoline from black dirty engine oil, waste lube oil, crude oil, waste plastic oil, and waste rubber oil after through catalytic distillation.
Pump the pre-treated oil into heater vessel (distillation kettle), heat the oil upto working temperature (will be upto around 430 ºC ), then distillation, catalytic, finally base oil, diesel and gasoline are obtained.
Stop heating when reaction of waste oil is completed, in the distillation kettle, remove all the remaining residues, then all system can be reused for next time.
Â
Main Features:
1. Easy to operate, 1 ~ 2 workers can easily operate the machine.
2. Environmentally friendly in the whole operation, no smoke, no odor, without secondary pollution, the whole process is all sealed, won't release any gas harmful to human and environment,
3. Series BOD System can recycle & distill various dirty black oils including waste engine oil, lube oil, gasoline oil, diesel oil, rubber oil, plastic oil, and other lubricant oil, and convert them to diesel oil and gasoline oil.
4. High quality and quantity of refined oil obtained through output, no any discoloration caused by oxidation, no any bad smelling/ odor
5. Low operation cost only contains followings:
1) catalyst chemical, cost less than USD 30 to refine one ton of waste oil.
2) Heat energy consumption: 105 kcal per ton of waste oil
3) Power consumption: 40 KW to recycle 1 ton of waste oil
6. With High degree of automation in the whole operation, advanced designing and fabrication technology.
7. Adopt the water circulation method on atmospheric and vacuum distillation unit, very safe. And after decompression on the whole system, refined oil's production quantity and quality are increased obviously.
8. The whole process is performed without acid and clay which are forbidden in many countries already.
9. High effective heating system: many heating sources can be used such as natural gas, furnace oil, coal, etc
Â
TECHNICALÂ SPECIFICATIONÂ OFÂ THEÂ MACHINE
ITEM |
           MODEL UNIT |
BOD-5 |
BOD-10 |
BOD-15 |
BOD-20 |
BOD-30 |
Capacity |
Tons / day |
    3 |
    5 |
    10 |
    15 |
    30 |
Recovery Rate |
% |
88Â ~Â 98 |
Working Pressure |
MPa |
≤0.4 |
Temperature Range |
ºC |
80Â ~Â 430 |
Working noise |
dB(A) |
≤85 |
Power supply |
 |
380V/ 3 Phase/ 50Hz (or as per your needed) |
Electrical Power |
kW |
      18 |
    20 |
    24 |
    28 |
    30 |
Cooling Method |
Water Circulation Cooling |
Heating Energy Source |
By Natural gas, finance oil, coal, etc |
Weight |
Tons |
    6 |
    8.5 |
    16 |
    29 |
    37 |
Manufacture Time |
Days |
    25 |
    30 |
    35 |
    35 |
    45 |
Note:  all the specs will be changed with changing of actual requirements.
Â
RECOVERYÂ RATE
Base oil: 85%~88%(index same as SN150~SN200)
Gasoline: about 3%
Diesel: about 3%-4%
Oil residue: 6%~8
TECHNICALÂ INDEXÂ OFÂ OILÂ AFTERÂ TREATMENT
No |
Category |
Unit |
Technical data |
Light base oil |
Medium/heavy base oil |
1 |
Viscosity(40ºC) |
Mm2/s |
16~32 |
28~72 |
2 |
Density index |
 |
≥99 |
110 |
3 |
appearance |
 |
Transparency |
Transparency |
4 |
color |
ASTMD1500 |
≤1 |
≤2 |
5 |
Pour point |
ºC |
-15 |
-10 |
6 |
Water content |
%W/W |
≤0.05 |
≤0.05 |
7 |
Flash point open |
ºC |
≥180 |
≥210 |
8 |
Ash content |
%W/W |
0.005 |
0.005 |
9 |
Carbon residue |
%W/W |
≤0.13 |
≤0.13 |
10 |
Corrosion copper,100ºC3h |
 |
qualified |
qualified |
11 |
Acidit |
mgKOH/g |
≤0.05 |
≤0.05 |
All plants can be designed and equipped with:
Â
Enclosed Type, Trailer, PLC (Programmable Logic Controller)
Â
For more info, please send inquiry to us or visit our website:www.zhongnengcq.cn
Â
oil filtration, oil purification, oil treatment, oil purifier, oil recycling, oil processing, oil filtering, energy saving, oil regeneration, oil processor, oil filter, oil process, oil purify, oil regenerating, oil restoration, waste oil disposal, oil reclaimed, oil reclaiming, waste oil management, oil regenerate, oil reconditioned, oil reconstituted, oil restituting, oil recovering, oil recondition, oil filters, oil refinery, oil refiner, oil cleaning, oil recycle, oil reclaiming, oil separator, oil recovery, oil recycle, oil reclamation, oil refinery, oil separation, oil purifiers, oil recondition
Company Web: http://www.zhongnengcq.cn
Collector Nozzle
Refractory nozzles including a so-called long nozzle, an upper nozzle, a lower nozzle, and an immersion nozzle made from high-alumina refractory material, graphite powder, silica powder and other minor constitutents wherein a major part of the high-alumina refractory material is thermospherized particles of about 0.3 to 3.0 mm in diameter which have good spalling and corrosion resistance. Revolving and rolling ability of the thermospherized particles gives far-reaching capability of pressing force deep into the nozzle center portion during shape-forming by a compaction press. Hence more uniform products can be obtained, and a less expensive unidirectional compaction process can be used instead of a high cost isostatic process for compaction.
The upper nozzle brick is directly installed in the ladle nozzle seat brick. When the molten steel flows through the upper nozzle under high temperature, the chemical erosion and erosion of molten steel and molten slag and the mechanical damage caused during installation make the upper nozzle require long life, resistance to molten steel and slag erosion. , Scouring. Aluminum and carbon are commonly used in domestic water outlet bricks, and their service life is related to factors such as steel grade, amount of steel passing and casting time. There are many CaO-C nozzle bricks used abroad. The bricks are formed by isostatic pressing, and the apparent porosity of CaO sand is required to be <5%. Compared with the original Al2O3-C quality nozzle, the CaO-C quality nozzle is characterized by no blockage, no cracks, and 30% melting loss rate in use, while the Al2O3-C quality nozzle has no cracks but The blockage is more serious, and the melting loss rate is 3.3%.
Collector Nozzle,Fix Nozzle,Upper Nozzle,Long Nozzle
JINAN NEW EMEI CO,LTD. , https://www.emrefractory.com